Behind the Scenes at Nuflower - The Peanut Butter Production Story from NuflowerFoods's blog

Nuflower is a leading manufacturer of peanut butter and LNS products. Over the years, we have cemented our reputation for being a destination where precision meets quality, and dedication drives innovation. As a direct manufacturer, we strive to be partners in both production and recipe formulation. Every action, from the procurement of raw materials to the delivery of the final product, is guided by our commitment to best practices and operational excellence.

Certifications and Compliance

Our manufacturing plant is distinguished by its array of certifications, including FSSC-22000, BRCS, US-FDA, IFS, ISO 9001:2005, HALAL, KOSHER, and UNICEF Supply Division accreditation. These certifications are not merely accolades but reflections of our unwavering commitment to maintaining the highest standards. They ensure that our processes are meticulously designed to meet international safety and quality benchmarks, instilling confidence in our customers.

At the core of our operations is a dedicated team of professionals who bring expertise and passion to every stage of production. From food scientists who develop innovative recipes to quality control experts who ensure that every batch meets our stringent standards, our team is our greatest asset.

Our production floor personnel are trained to handle each step with care and precision, adhering to strict hygiene protocols and operational guidelines to maintain a safe and efficient working environment. Their commitment to excellence is evident in every jar of peanut butter that leaves our facility.

Sourcing the Finest Ingredients

The journey of our peanut butter begins with the meticulous selection of raw materials. We source the finest peanuts from trusted suppliers who adhere to our high standards for quality and sustainability. Each batch of peanuts undergoes rigorous testing to ensure it meets our specifications for size, flavor, and nutritional content.

From Peanut to Jar

Once the peanuts arrive at our facility, they undergo a series of meticulously controlled processes designed to transform them into delicious, creamy peanut butter. The steps in our production process include:

Roasting: The peanuts are roasted to perfection, enhancing their natural flavor and aroma. Our state-of-the-art roasting equipment ensures even roasting, which is critical for achieving the desired taste profile.

Blanching and Grinding: After roasting, the peanuts are blanched to remove their skins and then ground into a smooth paste using advanced grinding machines. This process is carefully monitored to achieve the perfect texture and consistency.

Mixing and Formulation: Here, our food scientists experiment with various formulations to create different flavors and varieties of peanut butter. Whether it’s creamy, crunchy, or flavored, each recipe is developed with precision to ensure it meets our quality standards.

Quality Control: Before the peanut butter is packaged, it undergoes rigorous quality control checks. Samples from each batch are tested for taste, texture, and nutritional content. Our quality control team ensures that every jar meets our high standards and is safe for consumption.

Packaging: Once the peanut butter passes all quality checks, it is ready for packaging. Our packaging lines are designed for efficiency and hygiene, ensuring that each jar is sealed and labeled correctly. We use tamper-evident seals to guarantee the integrity of our products.

Innovation and Experimentation

As partners in production, we are committed to innovation and experimentation, helping brands deliver quality and taste to consumers worldwide. Our team of food scientists work diligently to develop new recipes and flavors that cater to diverse consumer preferences. Whether brands are looking to create a classic peanut butter or an exotic blend, we have the expertise and resources to bring the brands vision to life.

Streamlining for Success

To maximize our profit ratio and ensure sustainability, we calibrate our processes with meticulous attention to detail. By streamlining resources, effort, and time, we achieve maximum efficiency in our production. This not only reduces waste but also ensures that we deliver high-quality products at competitive prices.

A Commitment to Combat Malnutrition

Beyond producing peanut butter, we are dedicated to making a positive impact on global nutrition. As a leader in Ready-to-Use Therapeutic Food (RUTF) and Ready-to-Use Supplementary Food (RUSF), we have supplied over 22,500 metric tonnes worldwide, including to organizations like UNICEF and the World Food Programme (WFP). Our efforts are focused on combating malnutrition with quality, speed, and affordability.

Our peanut butter factory is more than just a production facility; it is a hub of innovation, quality, and commitment. From our certified processes and dedicated team to our partnerships with global organizations, we strive to make a difference with every jar of peanut butter we produce. We invite you to join us on this journey and discover the dedication and precision that goes into creating the world’s favorite peanut butter. Visit www.nuflowerfoods.com for more informat